Automatic Cold Saw

Automatic Cold Saw

Automatic Cold Saw, often referred to as a cold-cutting saw, stands as a remarkable testament to engineering innovation. It embodies a cutting-edge technology that enables the precise slicing of metal materials with remarkable finesse.
Send Inquiry
Product Introduction
Company Profile

 

The company has 10,000 square meters dust-free assembly workshop, using Swiss KEL-VARIA grinding center, German WALDRICH heavy-duty gantry milling machine, Japanese KURAKI milling and boring machine, Swiss DIXI high-precision coordinate boring machine, imported high-precision rail grinder, precision horizontal machining center, high-speed laser cutting machines, fully computerized automatic sheet metal spraying lines and other first-class processing machines and complete sets of equipment provide reliable guarantee for the production of high-precision machine tool parts and complete machine products.

 

 
Why Choose Us
 
01/

High Quality
Our products are manufactured or executed to very high standards, using the finest materials and manufacturing processes.

02/

Our Certificate
CE,ISO9001

03/

Professional Team
The members of the team are highly skilled and proficient in their respective roles and possess the necessary education, training, and experience to excel in their jobs.

04/

One-stop Solution
At our manufacturing facilities, we provide a complete package that includes everything required to get you started, including training, installation and support.

 

High Speed Precision Circular Saw Machine

High Speed Precision Circular Saw Machine

This is the 120XG type Cnc Circular Saw Machine, which uses a servo motor for feeding and one-button start system, making the operation simple and fast.

Circular Saw Machine High Speed Metal

Circular Saw Machine High Speed Metal

Circular saw machine high speed metal is a widely used high-speed metal circular saw machine, especially suitable for all kinds of non-ferrous metal bar cutting high-speed precision.

Automatic Circular Saw Cutting Machine

Automatic Circular Saw Cutting Machine

Automatic Circular Saw cutting Machine is a widely used high-speed metal circular saw machine, especially suitable for all kinds of non-ferrous metal bar cutting high-speed precision.

CNC Circular Saw Machine

CNC Circular Saw Machine

CNC Circular Saw Machine is a highly automated cutting equipment that combines computer numerical control (CNC) technology to achieve high-precision and efficient cutting operations.

High Speed Circular Saw Machine

High Speed Circular Saw Machine

The high speed circular saw machine produced by the company are highly praised by customers for their advantages such as precise cutting, smooth operation, energy saving and high efficiency, and simple operation.

Bar Cutting Machine Circular Saw Machine

Bar Cutting Machine Circular Saw Machine

A bar cutting machine is a machine specially designed for cutting metal, usually equipped with a high-speed rotating saw blade that can quickly and accurately cut metal bars into the required length and size.

Steel Circular Saw Machine

Steel Circular Saw Machine

Steel circular saw machine is a widely used high-speed metal circular saw machine, especially suitable for all kinds of non-ferrous metal bar cutting high-speed precision.The key control unit man-machine interface, servo motor, frequency changer, PLC all uses Japanese Mitsubishi brand.

Automatic Metal Circular Saw Machine

Automatic Metal Circular Saw Machine

An automatic metal circular saw machine is a machine tool that automatically cuts metal materials using a circular saw blade. It is designed to simplify the cutting process and increase production efficiency.

Circular Saw Steel Machine

Circular Saw Steel Machine

A new model of circular steel saw that incorporates the latest technology and design to deliver unparalleled performance and meticulous cutting precision.

 

What Is Automatic Cold Saw?

 

 

Automatic Cold Saw, often referred to as a cold-cutting saw, stands as a remarkable testament to engineering innovation. It embodies a cutting-edge technology that enables the precise slicing of metal materials with remarkable finesse. Unlike its conventional counterpart, the hot saw, which generates substantial heat during operation, the cold saw operates in an entirely different league.
This tool employs a methodical approach to metal cutting, where the teeth of its blade meticulously remove minuscule fragments of the material with each rotation, all while ensuring that excessive heat is kept at bay. The concept underlying the Automatic Cold Saw operation is both intriguing and practical.
It introduces a dynamic that revolutionizes metal cutting by prioritizing precision and preserving material integrity. As industries continue to advance and push the boundaries of what's possible, the Automatic Cold Saw as an ever-reliable companion, shaping raw materials into components that drive progress across a myriad of sectors.

 

Benefits of Automatic Cold Saw

 

Precision and Accuracy
Automatic Cold Saw are masters of precision. The gradual removal of material by the blade's teeth ensures meticulous cuts that adhere to your specifications. This accuracy is a game-changer when working on projects that demand intricate details and tight tolerances.

Enhanced Safety
The absence of heat in the cutting process means fewer sparks, which translates to a safer work environment. This is especially vital in industries where fire hazards are a concern. With Automatic Cold Saw, you can focus on your work without worrying about potential safety hazards caused by sparks and heat.

Cleaner Cuts
Automatic Cold Saw deliver clean and burr-free cuts. This eliminates the need for secondary finishing processes that are often required with other cutting methods. The clean cuts not only save time but also contribute to the overall aesthetics and quality of the final product.

Extended Blade Life
The nature of cold cutting, with its reduced heat generation, contributes to the longevity of the saw blades. This translates to fewer blade replacements, saving you both time and money in the long run. The cost-efficiency of Automatic Cold Saw becomes evident as you experience fewer interruptions for blade changes.

Diverse Material Compatibility
Automatic Cold Saw aren't limited to a specific type of metal. They can effortlessly cut through a variety of materials, including ferrous and non-ferrous metals. This versatility makes them an asset in industries that handle a range of materials for different projects.

Reduced Environmental Impact
The eco-friendly nature of cold cutting cannot be overstated. With less heat generation and fewer sparks, Automatic Cold Saw contribute to a cleaner and more sustainable workspace. This aligns well with modern industry practices that emphasize environmental responsibility.

 

Type of Automatic Cold Saw
 

High-Speed Steel (HSS) Cold Saws
Imagine a superhero in the world of metal cutting, and you've got HSS cold saws. These machines are renowned for their lightning-fast performance, making them ideal for tasks where speed and efficiency are paramount. They specialize in cutting through solid materials with ease, delivering clean and precise results. If you're dealing with ferrous metals like steel and iron on a regular basis, an HSS cold saw should be your go-to choice.

Carbide-Tipped Cold Saws
In the realm of durability and versatility, carbide-tipped cold saws reign supreme. These machines are built to last, capable of handling heavy-duty cutting tasks without breaking a sweat. What sets them apart is their ability to cut through both ferrous and non-ferrous materials. So, whether you're working with steel or softer metals like aluminum and copper, carbide-tipped cold saws have got you covered. Their longevity and resilience make them indispensable in environments demanding consistent, high-quality results.

Manual Cold Saws
While high-tech options abound, sometimes a hands-on approach is preferred. Enter the manual cold saws, the seasoned explorers of the metal-cutting world. These machines require your skill and guidance to achieve precision cuts.
They may not be the fastest or most automated, but they offer a level of control and customization that's hard to match.

Specialized Cold Saws
In addition to the main types mentioned above, there are specialized cold saws tailored to unique applications. For example, there are cold saws designed specifically for cutting tubes and pipes, making them indispensable in industries like plumbing and construction.

Semi-Automatic and Automatic Cold Saws
In the era of automation, cold saws have also embraced technology. Semi-automatic and automatic cold saws are equipped with features that streamline the cutting process. They offer greater precision and efficiency, reducing the need for manual adjustments.

 

Applications of Automatic Cold Saw
product-1-1
product-1-1
product-1-1
product-1-1

Metal Fabrication and Construction
Fabrication shop where raw metal is transformed into intricate components. Automatic Cold Saw take the spotlight here, crafting everything from steel beams that support towering structures to pipes that channel vital resources.

Automotive and Aerospace Engineering
In the world of precision engineering, accuracy is paramount. Automatic Cold Saw find their place in the creation of parts for automobiles and aircraft. From chassis components to aerospace-grade metals, Automatic Cold Saw guarantee cuts that meet stringent specifications without jeopardizing the structural properties of the material. This is particularly vital in the automotive and aerospace sectors, where safety and performance standards are uncompromising.

Metalworking and Machining
The art of metalworking and machining demands meticulous attention to detail. Automatic Cold Saw excel in this arena, offering craftsmen the ability to create intricate designs and precisely cut metal pieces with a finesse that's hard to match. Whether it's crafting delicate jewelry or intricate mechanical parts, Automatic Cold Saw provide the control needed to turn raw material into masterpieces.

Shipbuilding and Marine Industry
The shipbuilding industry relies on Automatic Cold Saw to shape colossal sheets of metal that form the foundation of vessels. These saws allow shipbuilders to create intricate patterns and precise cuts, ensuring the structural integrity of the ship remains uncompromised. The ability to cut through thick metal without generating excessive heat or sparks is crucial in shipyards, where safety and efficiency go hand in hand.

HVAC and Pipe Manufacturing
Automatic Cold Saw offer a solution by ensuring clean and accurate cuts that enable a seamless fit. Whether it's crafting ventilation ducts or piping systems, Automatic Cold Saw contribute to the reliability and efficiency of HVAC installations and plumbing networks.

Metalworking Artisans
In the realm of artistic metalwork, where creativity meets functionality, Automatic Cold Saw have a place as well. Sculptors, metal artists, and craftsmen who fuse art with practicality utilize Automatic Cold Saw to transform raw metal into captivating creations. The precision of Automatic Cold Saw empowers these artisans to bring their visions to life with accuracy and finesse.

 

How to Maintain Automatic Cold Saw

 

Always use the proper blade for the material you are cutting
One more thing that will prevent premature wear would be to keep surfaces are clean of any chips and remove the backlash when installing a blade.

Keep all lubrication points oiled or greased
Keep in mind to regularly change the gearbox oil. Just like your car, a saw is an investment that is worth keeping on top of or it may strand you alongside of the road.
Clean fresh coolant
Never use anything besides a water-soluble coolant. Keep it clean or you will have an example of a 6th grade science project. Slimy, stinky, with all sorts of things growing in it. Remember, coolant passes through coolant pumps, hoses, nozzles etc. meaning that dirty coolant can leave behind a breeding ground for future failure.

Keep the machine clean
There is nothing worse than needing to adjust the vise or miter cut and the vise won't open or head won't rotate because it hasn't been cleaned. Coolant and chips will freeze these parts into place. Always clean the saw of chips after operating it as these chips will get embedded and rust themselves to the saw.

Remove frayed or cut electrical cords
Any time you find a cord that is questionable, lock out the machine. Liquids and metal chips are not a good combination on a bad electrical cord. Change any questionable wiring or you chance getting injured or shorting out the machine.

Properly clamp material and maintain vise jaws
One of the most important areas on the saw is the clamping vise. The better you clamp the part, the better your cut will be. Keep the cutting bed clean as a simple chip can prevent the material from laying flat and cutting out of square.

 

 
Our Factory

 

The company has 10,000 square meters dust-free assembly workshop, using Swiss KEL-VARIA grinding center, German WALDRICH heavy-duty gantry milling machine, Japanese KURAKI milling and boring machine, Swiss DIXI high-precision coordinate boring machine.

productcate-1-1

 

 
FAQ

 

Q: What is an automatic cold saw, and what are its primary applications?

A: An automatic cold saw is a machine tool used for cutting metal materials, primarily ferrous metals like steel, without the use of heat. It is designed to make precise, clean cuts at high speeds. These saws are commonly used in manufacturing environments where high production rates and consistent cut quality are required, such as in the production of automotive parts, construction materials, and machinery components.

Q: How does an automatic cold saw work?

A: Automatic cold saws operate on the principle of using a circular blade with fine teeth to cut through the material. As the blade spins at high speeds, the material is fed into the saw at a controlled rate. The saw's automatic mechanism ensures consistent feed rate and blade positioning, allowing for repetitive and accurate cuts without the need for manual intervention.

Q: What is the lifespan of how can it be extended?

A: The lifespan of an automatic cold saw depends on various factors, including the quality of the machine, the frequency and nature of use, and the level of maintenance provided. By following a rigorous maintenance schedule, using the correct blades for the material being cut, and operating the saw within its specified parameters, the lifespan of the machine can be significantly extended.

Q: Can an automatic cold saw be integrated with other manufacturing systems?

A: Many automatic cold saws are designed to be compatible with automation systems and CNC (Computer Numerical Control) technology. Integration with these systems allows for enhanced precision, increased productivity, and improved overall efficiency in the manufacturing process.

Q: What is the purpose of a cold saw?

A: A cold saw is a circular saw designed to cut metal which uses a toothed blade to transfer the heat generated by cutting to the chips created by the saw blade, allowing both the blade and material being cut to remain cool.

Q: What are the different types of cold saws?

A: Unlike a hacksaw or other hand-powered saws, a cold saw uses electric power to drive the blade, which makes it much faster and easier to cut through thick pieces of metal. There are three main types of cold saws: manual, automatic, and semi-automatic.

Q: What is the difference between a cold saw and a chop saw?

A: As mentioned, coldsaws use toothed, high-quality blades and low RPMs to cut materials. However, chop saws employ abrasive discs that effectively grind through material at high speeds. This fundamental difference leads to variations in both performance and application.

Q: What is better cold saw or bandsaw?

A: Not only are the cuts accurate, but they are straight. The flexible bandsaw blade tends to drift through the cut, resulting in a slightly angled and less precise cut. If you are cutting material to be machined to length later, the bandsaw works well.

Q: What type of materials can you cut with the cold saw?

A: Circular cold saws are designed to handle a variety of metals, including mild steel, stainless steel, and aluminum; but these machines can also be used to cut materials like wood, plastic & fiberglass.

Q: How long does a cold saw blade last?

A: A properly maintained cold saw blade should last a long time, even with extensive use. Circular cold saw blades can endure as many as 800 to 1,000 cuts before needing to be sharpened, and they can be sharpened up to 30 or 40 times during the lifespan of the blade.

Q: How accurate is a cold cut saw?

A: Whereas, a cold saw has a cleaner and more accurate cut than a bandsaw. A cold saw does have a smaller capacity but more than makes up for it with its cut speed! Cold saws have been used more by metal fabricators in the past 10 years, due to increased accuracy and cut quality.

Q: Can you sharpen cold cut saw blades?

A: Blades can be re-sharpened several times (30-40 under optimal conditions) or until they are too small to use. thicker on the rim and gradually taper to a thinner thickness at the center "hub" of the blade. This allows the blade to pass through the material easier and it also helps to allow coolant into the cut.

Q: What are the advantages of a cold saw?

A: Versatile Cutting Abilities. A cold saw is a circular-shaped saw with various cutting abilities. ...Safe Choice for Cutting. Using the cold-cut metal saw doesn't produce nearly as much dust or heat as a traditional metal-cutting saw does. ...A Cost-Effective Saw Choice.

Q: What is better cold saw or bandsaw?

A: Not only are the cuts accurate, but they are straight. The flexible bandsaw blade tends to drift through the cut, resulting in a slightly angled and less precise cut. If you are cutting material to be machined to length later, the bandsaw works well.

Q: What type of materials can you cut with the cold saw?

A: Circular cold saws are designed to handle a variety of metals, including mild steel, stainless steel, and aluminum; but these machines can also be used to cut materials like wood, plastic & fiberglass.

Q: How accurate is a cold cut saw?

A: Whereas, a cold saw has a cleaner and more accurate cut than a bandsaw. A cold saw does have a smaller capacity but more than makes up for it with its cut speed! Cold saws have been used more by metal fabricators in the past 10 years, due to increased accuracy and cut quality.

Q: Can cold cut saw blades be sharpened?

A: Cold saw blades are sharpened on German-manufactured CNC sharpeners, ensuring that each blade is sharpened to extremely tight tolerances to a super fine finish. CBN grinding wheels produce consistent tooth shape and finish to achieve maximum cutting life between sharpenings.

Q: How do you break in a cold saw blade?

A: If a blade is not broken in, you could risk premature dulling. The way to break in a new cold saw blade is to feed it slowly through the material for the first few cuts. We recommend half the feed rate for about three to four cuts.

Q: How do you get rid of cold saws fast?

A: There is currently no way to get rid of cold sores quickly, but these treatments can reduce the symptoms: Over-the-counter (OTC) ointments: Topical creams containing zinc oxide, zinc sulfate, or an anesthetic can help if a person uses them as soon as they feel a sore developing.

Q: Why is it called a cold saw?

A: Cold saws don't require flood coolant because the heat generated by the cutting action is transferred to the chips. The chips are ejected by centrifugal forces of the rotating blade. This process allows both the blade and the cut material to remain cool, hence the name "cold saws"-But beware of the chips.
PRODUCT PARAMETERS
QUICK CUTTING ACCURATE CUTTING
Model WL-160XG
Cutting capacity Round bar(mm) 50~160
Square bar(mm) 50~110
Round tube(mm) 50~160
Square tube(mm) 50~110
Head Spindle TCT superhard circular saw blade φ480t2.7
Spindle motor(kw) 15
Spindle speed(rpm) 20~120
Feeding Clamps Feeding Drive Mode AC Servo Motor+Ball Screw
Feeding Clamp Way Hydraulic Clamped
Trim Length(mm) 10~99(No cutting head is optional)
Remnant Length(mm) 85+α
Single Feed Length(mm) 10~800
Automatic feeding device Length of Material(mm) 3000~6000
Supply Mode Preloading/Hydraulic Lifting
Hydraulic device Type of hydraulic pump Variable displacement piston pump
Hydraulic drive motor(kw) 3.7(4P)
Hydraulic System Rated Pressure(MPa) 7
Hydraulic Oil Capacity(L) 120
Weight & Size Weight(Machine+Rack) (kg) 6700
Size(mm) 7700x3400x2250

Hot Tags: automatic cold saw, China automatic cold saw manufacturers, suppliers, factory, Automatic Circular Saw, Circular Saw Machine for Cutting Metal, Metal Cutting Circular Saw Machine, Circular Saw Machine Fully Automatic, Circular Saw Machine, Automatic High Speed Metal Circular Saw Machine

Send Inquiry

whatsapp

Phone

E-mail

Inquiry