Metal Cutting Equipment

 

CNC Circular Saw Machine WL-150X

 

The metal cutting machine / CNC high-speed circular saw machine is a new product independently developed and produced by Shandong Wanli Company. The feed of the saw blade adopts a flat push / inclined push structure, which makes the sawing process more stable. The screw rod is more durable, and the service life of the saw blade is greatly improved. The integrated cast bed ensures the rigidity of the machine tool. The independently developed gearbox and high-strength gears ensure the strength and speed of high-speed cutting. Self-written programs ensure the efficiency and stability of the equipment, and can be quickly adjusted and modified according to the different cutting requirements of customers.

The core advantages of high-speed metal circular saw machines

The high-speed metal circular saw machine of Wanli brand operates based on the principle of motor-driven high-speed rotation of the main shaft (with a typical rotational speed ranging from 3000 to 6000 rpm), which drives the hard alloy or diamond saw blades installed on the main shaft to cut the material. The equipment structure usually includes modules such as the main shaft system, feed system, clamping device, cooling system and electrical control system. Some high-end models are also equipped with automatic feeding, laser positioning or CNC systems to improve processing accuracy and efficiency. The cutting speed is fast and the precision is high. It is a very practical sawing machine for both industrial and personal use.

1. High-strength structure: The bed of the machine tool is made of high-strength cast iron material and is cast as a whole. It possesses excellent rigidity and impact resistance, ensuring the stability and accuracy during the cutting process.
2. High-precision guideway system: Equipped with a high-precision guideway system imported from Germany, ensuring smooth operation during material cutting. 3. High-torque gearbox: The main saw head is equipped with a high-torque gearbox saw blade drive system, which can easily meet the precise cutting requirements for various materials.
4. Intelligent control system: Equipped with an intelligent control system in both Chinese and English, the operation is simple, and the cutting speed and accuracy have been greatly improved.
 

Core Application: Primarily used for cutting metal materials, such as steel pipes, round bars, and profiles, and widely applied in fields like automotive manufacturing, aerospace, rail transportation, and hardware processing.
Working Principle: Through the servo motor driving the gearbox system, it drives the circular saw blade to rotate at high speed. The serrated edge of the saw blade cuts the material. Compared to traditional band saw machines, it has faster cutting speed and higher precision.
Main Advantages:
High Precision: The cutting tolerance can be controlled within ±0.02mm to ±0.05mm, the cutting surface is smooth without burrs, reducing subsequent processing procedures.
High Efficiency: The cutting time for a single piece can be compressed to within 30 seconds. Some models can achieve more than 30 cuts per minute, significantly reducing labor costs.
Good Stability: Using cast bed and gear box transmission, the equipment runs more smoothly and has a longer service life.

From the perspective of technical parameters, the performance indicators of a high-speed circular saw machine mainly include spindle speed, saw blade diameter, feed speed and cutting accuracy. The spindle speed directly affects the cutting efficiency. The higher the speed, the greater the cutting volume per unit time, but it also places higher requirements on the material of the saw blade and the rigidity of the equipment; the saw blade diameter determines the maximum thickness of the material that can be cut. The common specifications range from 200 to 800mm, and large equipment can even reach over 1200mm; the feed speed needs to be adjusted dynamically according to the hardness and thickness of the material. For example, when cutting aluminum alloy, the feed speed can reach 50-200mm/s, while when cutting stainless steel, it needs to be reduced to 20-80mm/s to avoid overheating of the saw blade; in terms of cutting accuracy, high-quality equipment can achieve a repeat positioning accuracy of ±0.05mm, meeting the requirements of precision processing.

The main products of Shandong Wanli Company include rail-type CNC heavy-duty high-speed circular saw machines, their corresponding automated auxiliary equipment, intelligent automatic equipment for steel mills, and business also includes software development and related technical consulting. The company has established a complete quality management, standardization and safety production management system. It has passed the national ISO9001 quality management system certification and is a member unit of the China Forging Association.

In terms of application scenarios, high-speed circular saw machines are used in various industries such as automotive manufacturing, aerospace, rail transportation, construction materials, and electronic and electrical products. For instance, in the automotive industry, they are used to cut aluminum components such as engine cylinder blocks and transmission housings; in the aerospace industry, they are used to process difficult-to-machine materials like titanium alloys and high-temperature alloys; in the construction materials industry, they can efficiently cut materials such as aluminum profiles, copper tubes, and stainless steel plates. It is worth noting that the requirements for equipment configuration vary among different industries: the automotive industry places greater emphasis on automation and processing efficiency, so it tends to choose CNC models equipped with automatic loading and unloading systems; while the aerospace industry places more emphasis on cutting accuracy and material adaptability, and has higher requirements for the rigidity of the spindle, cooling systems, and saw blade materials.

For a long time, Shandong Wanli Metal Cutting Saw Machine Company has adhered to the business philosophy of "centering on the market, meeting customer requirements to the greatest extent", and "creating a brand with care, and gaining reputation through honesty". With strict, professional and meticulous military-quality standards, we provide customers with high-quality products and services. We have received unanimous praise from the industries such as China's aerospace, China's armaments, China's railways, automotive manufacturing, construction machinery, and non-ferrous metals titanium alloys.
At this new historical juncture, Wanli Can will, as always, provide higher-quality products, equipment and services, and work hand in hand with old and new friends to jointly achieve great success.

Shandong Wanli Precision Machinery Manufacturing Co., Ltd. is located in the beautiful and fertile Jining City, Shandong Province. The company is situated in Jining City, Shandong Province, in the hometown of Confucius and Mencius.
The company has been established for over ten years and has been dedicated to research and development, manufacturing and sales. It has strong technical capabilities and advanced production equipment. It focuses on innovative products such as intelligent circular saw machines, high-speed band saw machines, and high-speed cutting and milling machines. It is an enterprise integrating scientific research and development, production and manufacturing, technical services and technical consultation.
Shandong Wanli will continue to deepen its focus on the intelligent machinery field and move towards the goal of being an industry leader. The company adheres to the core values of "Inspiring the Future, Building Precision Craftsmanship". Driven by intelligent technology, it integrates the spirit of innovation into every production process, and is committed to building an outstanding brand in the field of intelligent machinery.

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