Circular Saw Machine Saw Blade Factory
Saw blades for high-speed circular saw machines/metal cutting machines.
High-speed steel circular saw blades are high-hardness cutting tools composed of alloys such as carbon, tungsten, molybdenum, chromium, and vanadium. After heat treatment, they possess high thermal hardness and can maintain stable hardness even at a high temperature of 600℃. Saw blades can be matched with equipment such as pipe cutting machines, metal circular saws, high-speed circular saws, and automatic pipe cutting machines. The cutting speed can reach over 60 meters per minute, and they are suitable for milling, sawing and blanking processing of materials such as steel, stainless steel, aluminum and plastic.
The saw blades/tools of metal circular saw machines are divided into common type and high-performance type, which are manufactured by smelting or powder metallurgy processes. Common materials include M42, M2 and tungsten-molybdenum alloy steel. Saw blades are available for customized production with outer diameters ranging from 285 to 960mm and thicknesses from 0.2 to 4.2mm. The cutting teeth can be ground multiple times to extend their service life, meeting the demands of various scenarios such as pipe processing and machine tool cutting.
Cutting rang
It can be used for cutting metal materials with high-speed circular saw machines, such as milling, slotting, sawing and blanking of common steel, stainless steel pipes, aluminum profiles, copper pipes, iron rods and other metal materials. We can determine the specification of the saw blade based on the model of the circular saw machine and the metal raw materials to be cut. Different models use corresponding saw blades. Non-standard saw blades can be customized according to the provided drawings.
Cutting speed and efficiency
Few teeth (sparse teeth) : Fast cutting speed: Large sawtooth spacing, large chip space, smooth chip removal, suitable for rapid rough machining. High efficiency: Greater cutting volume per unit time, suitable for thick materials or scenarios that require rapid material removal (such as cross-cutting of ordinary round steel).
Many teeth (dense teeth) : Slow cutting speed: The cutting amount per tooth is small, but the cutting is more precise. It is suitable for slow and precise cutting (such as fine processing or thin materials), such as stainless steel, alloy steel, red copper and other materials.
The highlights of our Wanli saw blades:
Saw blades are classified into common saw blades and special-coated saw blades based on their properties.
The BS special tooth profile is adopted for cutting iron/steel, which makes the cutting work more stable and the performance of the circular saw machine more powerful.
2. Special-type ceramic alloys
The imported ceramic alloy cutter head is sturdy and sharp. During the cutting process, the surface of the raw material is smoother, and the finished product can be directly produced for the next processing step.
3. The saw blade adopts an integral alloy steel base
The overall surface is smooth and chrome-plated, which makes the saw blade brighter, more durable in use and less prone to rust on the base.
4. Locate the center hole
The saw blade is easy to load and unload, and its excellent cutting performance ensures a long service life.
5. Repair and use again
The saw blades used in our Wanli circular saw machines can be repaired and ground for the second time if they have broken teeth during operation, and can be used again. This reduces the purchase cost of saw blades and improves work efficiency.
The advantages of using saw blades in fully automatic industrial circular saw machines:
1. High strength and good stability
Thicker saw blades have greater rigidity and are less likely to deform or bend during cutting. They are particularly suitable for cutting materials with higher hardness (such as 45# steel, stainless steel, die steel, alloy steel, brass, etc.), or when used on high-power equipment, they can withstand greater cutting forces and reduce cutting deviations caused by saw blade shaking.
2. Good wear resistance and long service life
Thick saw blades consume more materials and have a relatively slower wear rate of the cutting edge. They are suitable for scenarios that require continuous cutting for long periods or frequent use, reducing the frequency of replacement.
3. It has good heat dissipation
A thicker base (the main body of the saw blade) can store more heat, reducing the impact of high temperatures generated by cutting friction on the performance of the saw blade, and is suitable for high-load cutting tasks.
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