Recently, a batch of WL-230PZ high-speed metal circular saw machines equipped with AI intelligent control systems set off from Yanzhou, Shandong Province for Russia. This is another significant measure taken by Shandong Wanli Precision Machinery Manufacturing Co., Ltd. to deepen industrial cooperation between China and Russia following its appearance at the Russian Machine Tool Exhibition. This batch of equipment will be widely applied in core manufacturing fields such as automotive parts, construction machinery, and pipe processing in Russia. With the dual advantages of "efficient cutting + cost savings", it will help the metal processing industries of the two countries break through the capacity bottleneck and practice the cooperation tenet of "technology empowering industrial upgrading".
As a specialized, refined, distinctive and innovative small and medium-sized enterprise and a gazelle enterprise in Shandong Province, the WL-230PZ metal bar cutting sawing machine exported by Shandong Wanli this time is a high-end equipment customized for the demands of the Chinese and Russian markets. The equipment is equipped with an adjustable high-speed spindle and super-hard tungsten steel saw blades. Its cutting speed is 3 to 5 times that of traditional band saw machines, and each cutting only takes a few seconds. It can easily handle round steel, square tubes and special-shaped materials with a maximum diameter of 230mm. Even when dealing with special materials such as quenched steel and titanium alloys with a diameter of HRC60 or above, It can still achieve a mirror-like smooth cut surface (roughness Ra≤1.6μm), without the need for secondary grinding processing. In combination with the hydraulic damping material stabilization system and servo drive technology, the cutting tolerance is precisely controlled within ±0.1mm, providing perfect billets for subsequent processing steps and reducing the scrap rate from the source.
Efficiency improvement and cost optimization
"Efficiency improvement and cost optimization are the common demands of Chinese and Russian manufacturing enterprises and also the core competitiveness of the WL-230PZ." " The general manager of Shandong Wanli introduced that this equipment integrates an AI intelligent control system, supporting hundreds of processing scheme presets. Processes such as automatic feeding and quantitative cutting can be completed with one click. One worker can simultaneously manage 3 to 4 pieces of equipment, saving 70% of labor costs compared to traditional sawing machines. By using dynamic cooling and lubrication technology to reduce material heat loss, and combining with the high stability design of thickened cast iron one-piece cast body, the material utilization rate of the equipment is increased by more than 15%. It can operate continuously for 24 hours without failure, and its service life is 3 to 5 years longer than that of ordinary saw machines. The comprehensive operating cost is reduced by 40%. A Russian machinery manufacturer gave feedback after an early trial: "The WL series equipment has increased our blanking efficiency by 300%. Just the material savings alone enabled us to recover the equipment investment in 18 months."
The repurchase rate of both domestic and foreign customers is high
Against the backdrop of the continuous deepening of economic and trade cooperation between China and Russia, Shandong Wanli, relying on its technological accumulation in the field of metal cutting, has established a marketing network covering over 50 countries around the world. The company has formed a research and development team of over 200 people and has collaborated with the Technical University of Berlin in Germany and the Institute of Mechanical Structure of Tsinghua University to carry out industry-university-research cooperation. The cumulative global sales of its WL series circular saw machines have exceeded 760 units, and the customer repurchase rate is as high as 85%. This batch export of WL-230PZ is not only a microcosm of China's "intelligent manufacturing" entering the Russian market, but also, through customized cutting solutions, has opened up a collaborative channel for the metal processing industrial chain between China and Russia, injecting new impetus into manufacturing cooperation under the "Belt and Road" Initiative.
More suitable circular saw machines will be launched in the future
"Going forward, we will launch more localized and compatible products for the Russian market," said the general manager of Wanli. Shandong Wanli plans to set up a technical service center in Russia, providing one-stop services such as equipment installation and commissioning, maintenance and servicing, to help Chinese and Russian enterprises achieve a higher level of complementary advantages in the field of precision manufacturing and jointly create a new ecosystem of efficient, low-carbon and intelligent metal processing.
