Steel Bar Cutting Machine
2. The whole casting is a whole, and the hydraulic clamping and downward pressing device tightly clamp the workpiece to prevent the workpiece from being inaccurate due to the saw blade vibration, thereby increasing the service life of the saw blade and ensuring the cutting accuracy.
3. The high power of the headstock improves the working efficiency.
4. The saw blade adopts special carbide cutter head, specializing in cutting various non-ferrous metals, round rods, hexagonal rods, steel pipes, thick wall pipes, thin wall pipes, trapezoidal materials, etc.
The company has 10,000 square meters dust-free assembly workshop, using Swiss KEL-VARIA grinding center, German WALDRICH heavy-duty gantry milling machine, Japanese KURAKI milling and boring machine, Swiss DIXI high-precision coordinate boring machine, imported high-precision rail grinder, precision horizontal machining center, high-speed laser cutting machines, fully computerized automatic sheet metal spraying lines and other first-class processing machines and complete sets of equipment provide reliable guarantee for the production of high-precision machine tool parts and complete machine products.
Why Choose Us
High Quality
Our products are manufactured or executed to very high standards, using the finest materials and manufacturing processes.
Our Certificate
CE,ISO9001
Professional Team
The members of the team are highly skilled and proficient in their respective roles and possess the necessary education, training, and experience to excel in their jobs.
One-stop Solution
At our manufacturing facilities, we provide a complete package that includes everything required to get you started, including training, installation and support.
Circular Blade Type Sawing Machine
The main working component of this machine is a high-speed rotating circular saw blade, which is capable of cutting with extremely high speed and precision. By adjusting the rotational speed and feed speed of the saw blade, metals of different specifications and shapes can be cut.
Circular Saw Machine for Metal Cutting
Metal circular saw machines are widely used in construction, manufacturing, maintenance and other fields to cut steel structures, pipes, steel plates and other materials. Compared with traditional cutting methods, metal circular saw machines have higher efficiency and precision, which can greatly improve production efficiency and reduce costs.
Steel circular saw machine is a widely used high-speed metal circular saw machine, especially suitable for all kinds of non-ferrous metal bar cutting high-speed precision.The key control unit man-machine interface, servo motor, frequency changer, PLC all uses Japanese Mitsubishi brand.
Bar Cutting Machine Circular Saw Machine
A bar cutting machine is a machine specially designed for cutting metal, usually equipped with a high-speed rotating saw blade that can quickly and accurately cut metal bars into the required length and size.
High Speed Circular Saw Machine
The high speed circular saw machine produced by the company are highly praised by customers for their advantages such as precise cutting, smooth operation, energy saving and high efficiency, and simple operation.
CNC Circular Saw Machine is a highly automated cutting equipment that combines computer numerical control (CNC) technology to achieve high-precision and efficient cutting operations.
Automatic Circular Saw Cutting Machine
Automatic Circular Saw cutting Machine is a widely used high-speed metal circular saw machine, especially suitable for all kinds of non-ferrous metal bar cutting high-speed precision.
Circular Saw Machine High Speed Metal
Circular saw machine high speed metal is a widely used high-speed metal circular saw machine, especially suitable for all kinds of non-ferrous metal bar cutting high-speed precision.
High Speed Precision Circular Saw Machine
This is the 120XG type Cnc Circular Saw Machine, which uses a servo motor for feeding and one-button start system, making the operation simple and fast.
What Is Steel Bar Cutting Machine?
Steel bar cutting machine is a metal shearing machine, it is widely used in construction sites for cutting cold and hot round bars, deformed bars, flat steel, angle steel, and square steel. when we use the steel bar for establishing the buildings, because it is too long, we have to cut it into small pieces to use, at this time, the steel bar cutting machine will play its role.
The steel bar cutting machine has the automatic type and semi-automatic type. Fully automatic also called electric rebar cutting machine, converts electric energy into kinetic energy through a motor to control the blade of the rebar cutter to achieve the effect of cutting steel bars. The semi-automatic is manually controlling type, so as to cut the steel bar. And more should belong to the hydraulic steel bar cutting machine.
Design and Construction
Steel Bar Cutting Machine are designed to be robust and durable to withstand the demanding nature of cutting rebars. They typically feature a sturdy frame and cutting mechanism that can handle various sizes and types of rebars. The machines may include cutting blades, clamping systems, and control panels for precise cutting operations.
Cutting Process
Steel Bar Cutting Machine utilize hydraulic or electric power to cut rebars efficiently and accurately. The machines are designed to handle rebars of different diameters and lengths. They employ shear cutting or guillotine cutting methods to cut the rebars cleanly and without deformation.
Cutting Capacity
Steel Bar Cutting Machine come in different capacities and can handle rebars of various diameters and lengths. The cutting capacity may vary depending on the specific machine model and can range from smaller rebars to thicker and larger rebars commonly used in construction projects.
Control System
Steel Bar Cutting Machine are equipped with control systems that allow operators to set the desired cutting lengths and control the cutting process. These control systems may include digital displays, programmable settings, and foot pedals for efficient operation.
Safety Features
Safety is a crucial consideration in Steel Bar Cutting Machine. They may incorporate safety features such as emergency stop buttons, safety guards, and interlocks to protect operators during the cutting process and prevent accidents.
Type of Steel Bar Cutting Machine
Manual Rebar Cutter
Manual Rebar Cutter is a hand held tool which is used in construction to cut rebar upto 19mm diameter. It may not give precise results if we cut rebar manually which may cause huge loss in the materials. Manual Rebar Cutters produce sparks or flames while cutting rebars.
Electric Rebar Cutter
This type of cutter is one of the most common types of cutter used in the construction industry. Electric rebar cutter contains superior quality hydraulics which increases the efficiency and safety on the construction site. These cutters are durable which provides a precise and speedy cut. They are electrically charged and can cut rebars having diameters up to 16 mm diameters. They are also available having cutting capacities to cut rebar from 16 to 32 mm diameter. Electric cutters do not produce sparks or flames while cutting rebars. A good cutter should contain an industrial strength machine head and 110-120V or 220-240V electric motor. It is a cutting-edge equipment that can handle both vertical and horizontal rebar cutting.
Two-in-one Rebar Cutter
Two-in-one Rebar Cutter is a type of cutter which can perform two tasks i.e. cut rebar and bend rebar. A good cutter should contain a single-phase 220-240V AC – 50Hz electric motor having 1150W power input for the cutter and 1050W power input for bender. It is very easy to transport and it has two devices in it which helps us to perform different tasks. The bender in this machine can perform a minimum bending of 6mm and maximum bending of 25mm including angles between zero to 180 degrees.
Battery-powered Rebar Cutter
Battery-powered Rebar Cutter is a type of cutter which is charged through battery to cut rebar. It is used in places when electric power is unavailable and we have to cut rebar during power outages. This type of cutter is also portable and easy to use.
Dual-power Rebar Cutter
Dual-power Rebar Cutter is a type of cutter which has the capacity to run with two different power sources. We can cut rebar by plugging it into an electrical outlet when there is availability of electricity and also cut rebar by running them on batteries when there is no electric power or difficult to provide electric power on the construction site. There are also some cutters that contain rechargeable lithium-ion batteries which can last for a longer time. There is no need to replace batteries at every discharge which saves money in the business.
How Steel Bar Cutting Machine Work
Basic principles of operation
Unlike traditional saws or cutters, Steel Bar Cutting Machine operate using a combination of pulleys, gears, and an electric motor. This powerful mechanism allows the machine to generate enough force to cut through steel bars cleanly and efficiently.
Parts and their functions
The key components of a rebar cutting machine include the cutting blades, the cutting clutch, and the support brackets. These parts work together to grip the rebar securely and guide it through the cutting process, ensuring precise cuts every time.
The mechanism behind cutting
When the machine is activated, the electric motor powers the pulleys and gears, which in turn move the cutting blades. The blades then come together to grip the rebar and slice through it with ease. This efficient mechanism allows construction workers to cut through large quantities of rebar quickly and accurately, saving time and labor costs in the process.
That the steel bar cutting machine is an industrial equipment used to carry out fixed-length laser cutting production and processing of building steel bars in large and medium-sized engineering buildings. We hope that customers can understand the role of the steel cutting machine in various steel processing procedures, improve work efficiency, and create greater economic benefits.
1. Before installation, check whether all the parts of the machine are complete and whether the placement position is reliable.
2. If the steel bar cutting machine is installed against a wall or in another building, leave a distance of about one meter for later maintenance.
3. A relatively wide area for raw materials and finished products should be reserved around the steel bar cutting machine.
4. The steel bar cutting machine must have an area reserved for convenient and sufficient space for stacking and transporting finished products.
5. When the steel bar cutting machine is installed, ensure that the feed is on a horizontal line during the cutting process. The blanking rack should be on the same centerline or about 5cm below the centerline. The blanking bearing frame should be close to the machine body and fixed with expansion bolts. In doing so, it will be safer without malfunctions during the operation.
Operation Steps of Steel Bar Cutting Machine
Compared with other cutting equipment, steel bar cutting machine has the advantages of light weight, less energy consumption, reliable operation and high efficiency. Therefore, it has been widely applied in mechanical processing. The operating approach is as follows:
(1) The working table for transferring materials should be kept horizontal with the lower part of the cutter whose length is determined by the length of the processing material.
(2) Please check and confirm before starting that the cutting tool is free from cracks, the bolts of the tool holder are tight, and the protective cover is firm. Turn the pulley by hand, check the gear meshing clearance and adjust the knife clearance.
(3) After starting, the machine should be run empty first. Check that each driving part and bearing of the steel bar cutting machine are running normally before operation.
(4) Don't cut if the machine doesn't reach the normal speed. Please use the middle and lower part of the cutter in cutting materials. Hold the steel bar should firmly and put into the cutting edge quickly. The operator should stand on the side of the fixed blade and press the steel bar forcefully to prevent the end of the steel bar from throwing out and injuring others. It is forbidden to hold the steel bar on both sides of the blade with both hands and bend over to feed.
(5) The shear diameter and strength shall not exceed the steel bar specified on the mechanical nameplate and the red-hot steel bar. The total cross section area should be within the specified range in cutting one more steel bar in one time.
(6) Replace the high-hardness cutter in cutting low-alloy steel. The shear diameter should meet the requirements on the mechanical nameplate.
(7) It is strictly prohibited to directly remove the broken ends and sundries near the cutting knife of the steel bar cutting machine by hand during operation. No operator should swing around the steel bar and the cutter.
(8) Stop for maintenance immediately when the mechanical operation is abnormal with uncommon noise and cutter deflection.
(9) Cut off the power after operation, clear the sundries among the cutter with a steel brush and clean lubricating the whole machine.
(10) Check and confirm the hydraulic oil level and the rotation direction of the motor meet the requirements before operation. Start with idle motion, loosen the oil valve, empty the air in the hydraulic cylinder and then cut the bar.
How to Use the Steel Bar Cutting MachineMore Easily
Before the machine is shipped to the home, we should pay attention to the placement of the rebar cutting machine. It should be placed in a space where the processing environment is spacious, so that it can be used for later processing. At the same time, the machine should be in a horizontal position as far as possible to ensure the accuracy of processing steel bar. At the same time, before starting a Steel Bar Cutting Machine, we need to make a general inspection of the equipment, we should know whether the circuit of the equipment is normal and whether the processing part of the machine is reasonable. Because of the different processing specifications, the Steel Bar Cutting Machineneeds to be controlled within a reasonable range.
We should not rush to use the machine after opening the machine, but have a full understanding of the overall situation of the machine. The good way to operate is to turn the machine into a form of idling and wait for some time to use the machine again. If the machine does not reach the normal speed, we can not cut the rebar. Because it will not only destroy the machine, but also leave some unnecessary marks on the rebar.
In particular, we need to avoid the hard part on the steel bar. Do not use the hand to fix the material when cutting the steel bar so as not to affect the safety in the process of processing. The use of Steel Bar Cutting Machineneeds to be in accordance with the correct order of machine use, and before processing, we should adjust the equipment reasonably.
Our Factory
The company has 10,000 square meters dust-free assembly workshop, using Swiss KEL-VARIA grinding center, German WALDRICH heavy-duty gantry milling machine, Japanese KURAKI milling and boring machine, Swiss DIXI high-precision coordinate boring machine.
FAQ
Q: What are the common applications of a steel bar cutting machine?
Q: What types of steel bars can a steel bar cutting machine cut?
Q: What types of cutting mechanisms do steel bar cutting machines use?
Q: How do I choose the right steel bar cutting machine for my needs?
Q: How do I maintain and care for my steel bar cutting machine?
Q: What are the advantages of using a steel bar cutting machine compared to manual cutting methods?
Q: What machine is used to cut steel bars?
Q: What is the name of steel cutting machine?
Q: What is steel bar used for?
Q: What saw is used to cut iron rods?
Q: What is the best tool for cutting steel?
Q: What is the best machine to cut metal?
Q: What is the best tool for cutting rebar?
Q: What is the fastest way to cut steel?
Q: What tool to cut hardened steel?
Q: What is the difference between steel rods and steel bars?
Q: What is the most difficult metal to cut through?
Q: How do you cut steel without a saw?
Q: How do you cut rebar at home?
Q: How do you cleanly cut steel?
| PRODUCT PARAMETERS QUICK CUTTING ACCURATE CUTTING |
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| Model | WL-80XG | |
| Cutting capacity | Round bar(mm) | 12~80 |
| Square bar(mm) | 12~65 | |
| Round tube(mm) | 12~80 | |
| Square tube(mm) | 12~65 | |
| Head Spindle | TCT superhard circular saw blade | φ285t2.0~φ315t2.25 |
| Spindle motor(kw) | 9.5 | |
| Spindle speed(rpm) | 20~160 | |
| Feeding Clamps | Feeding Drive Mode | AC Servo Motor+Ball Screw |
| Feeding Clamp Way | Hydraulic Clamped | |
| Trim Length(mm) | 10~99(No cutting head is optional) | |
| Remnant Length(mm) | 65+α | |
| Single Feed Length(mm) | 10~800 | |
| Automatic feeding device | Length of Material(mm) | 3000~6000 |
| Supply Mode | Preloading/Hydraulic Lifting | |
| Hydraulic device | Type of hydraulic pump | Variable displacement piston pump |
| Hydraulic drive motor(kw) | 2.25(4P) | |
| Hydraulic System Rated Pressure(MPa) | 7 | |
| Hydraulic Oil Capacity(L) | 90 | |
| Weight & Size | Weight(Machine+Rack) (kg) | 4200 |
| Size(mm) | 7000x2900x2100 | |
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